Friday, September 11, 2015

Safety Tidbit #11: Man vs. Forklift



A client recently asked: Does OSHA require us to walk through the man-door between areas when the overhead door used for material handling is open? The short answer is no. However, whenever pedestrians and forklifts occupy the same area we have a very hazardous condition.

Forklift operators must be competent to operate the forklift. [1910.178(l)(1)(i)] And, at a minimum, training must be renewed every three years.[1910.178(l)(4)(iii)]  Additionally, the driver must look in the direction of, and keep a clear view of, the path of travel. [29 CFR 1910.178(n)(6)] However, if the load being carried obstructs forward view, the driver must drive with the load trailing. [29 CFR 1910.178(n)(4)]

Helping further to keep man and machine apart, OSHA requires safe clearances to be identified for aisles, at loading docks, through doorways, and wherever you are making turns. Aisles and passageways shall be kept clear and in good repair, with no obstruction across or in aisles that could create a hazard. Permanent aisles and passageways must be appropriately marked. [1910.176(a)] Also, storage areas are to be kept clean and free of hazards (e.g., tripping, fire, explosion, etc.). [1910.176(c)]

As a forklift operator are you doing the following:
1.     Yield right-of-way to pedestrians.
2.     When pedestrians walk across your planned route:
a.     Stop.
b.     Wait until the pedestrians pass.
c.      Proceed cautiously through any congested area.
3.     If an area is cluttered, walk the route first to spot problems.
4.     Check for situations that require a spotter and use one when traveling.
5.     Warn pedestrians, by asking them to move, if there is not sufficient, safe clearance.
6.     Sound the horn at blind corners, doorways and aisles.
7.     Sound the horn or other alarm when you back up.

And as a pedestrian are you:
1.     Be aware that lift trucks cannot stop suddenly. They are designed to stop slowly to minimize load damage and maintain stability.
2.     Stand clear of lift trucks in operation.
3.     Avoid a run-in. The driver's visibility may be limited due to blind spots.
4.     Be aware of the wide rear swing radius.
5.     Use pedestrian walkways, or stay to one side of the equipment aisle.
6.     Never ride on a forklift, unless authorized and the forklift is designed for riders.
7.     Never pass under an elevated load.

So again, whenever man and machine have the potential to occupy the same space bad things can happen. Therefore, I recommend - use the man-door and keep away from the forklifts.

Reference:



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